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Required size and humidity of sawdust for making briquettes

Author: victor

Mar. 25, 2025

Machinery

Understanding the Required Size and Humidity of Sawdust for Making Briquettes

Briquettes are a sustainable and efficient energy source that can be made from various forms of biomass, with sawdust being one of the most common materials. However, achieving the right size and humidity of sawdust is crucial for producing high-quality briquettes. In this guide, we’ll explore the necessary specifications for sawdust and how they contribute to the briquette-making process, while also striking insights from industry influencers.

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1. The Importance of Sawdust Size

Sawdust plays a vital role in the briquetting process, and its size can significantly influence the strength and burn quality of the briquettes. The ideal sawdust size can be broken down into the following categories:

Size Category Recommended Size Impact on Briquette Quality
Fine Sawdust 0.5 - 1 mm Provides excellent binding, leading to compact briquettes.
Medium Sawdust 1 - 3 mm Offers a balance of binding and airflow during combustion.
Coarse Sawdust 3 - 5 mm May cause weak briquettes; airflow is enhanced but binding is reduced.

Many industry experts, including sustainable energy advocate Dr. Jane Thompson, emphasize the importance of fine to medium sawdust, stating that “the smaller the particles, the more effectively they interlock, leading to stronger briquettes.”

2. Understanding Humidity Levels

The humidity of the sawdust is another critical factor that influences briquette quality. Excess moisture can lead to a variety of issues, such as poor briquette formation and increased emissions during burning. Here’s a breakdown of the ideal humidity levels:

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Humidity Level Recommended Percentage Effects on Briquette Formation
Optimal Humidity 8% - 12% Allows for proper binding during compression, resulting in sturdy briquettes.
Too Low Humidity Less than 8% Reduces the binding quality, making briquettes prone to cracking.
Too High Humidity More than 12% Causes poor compression, leading to weak and brittle briquettes.

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According to Mark Johnston, a biomass energy consultant, “maintaining humidity levels in the 8% to 12% range is crucial. Too much moisture can make the briquettes weak and difficult to ignite.”

3. Preparing Sawdust for Briquetting

Once you have the right size and humidity, the next step is preparing the sawdust for briquetting. Proper preparation includes:

  1. Drying: Use a kiln or air drying method to achieve the desired humidity level.
  2. Grinding: Use a grinder to achieve the optimal sawdust size.
  3. Mixing: Consider adding binders like starch or wood shavings for better cohesion.

4. Testing and Quality Control

Quality assurance is essential in the briquetting process. Perform the following tests:

  1. Moisture Testing: Utilize a moisture meter to confirm the humidity levels.
  2. Size Analysis: Sieve the sawdust to ensure it meets the required size specifications.
  3. Briquette Testing: After forming, test the briquettes for strength and combustion quality.

Conclusion

The required size and humidity of sawdust are crucial parameters that significantly affect the production of high-quality briquettes. By following these guidelines and integrating the insights from industry experts, you can enhance your briquette-making process and contribute to a more sustainable energy future.

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